Die Mould Laser Welding Machine

Crafting the Future of Welding: Inside Dolphin Laser’s Die Mould Laser Welding Machine

"Innovation is seeing what everybody has seen and thinking what nobody has thought."
That quote perfectly captures the spirit behind Dolphin Laser Machine’s Die Mould Laser Welding Machine — a solution not just designed to weld metal, but to reshape an entire industry.

In the ever-evolving world of manufacturing, where margins are tight and precision is everything, companies are facing pressure to do more — with less. Time, cost, and quality have become the trifecta of modern industrial challenges. At the intersection of these demands lies one solution: laser welding.

And when it comes to laser welding, Dolphin Laser is leading the charge.

 

✅ A Quick Look at the Die & Mould Industry

The die and mould industry forms the backbone of global production. From the plastic caps on bottles to automotive body panels and smartphone casings — almost every mass-produced product depends on a mould. But there’s a catch: these dies and moulds are under constant stress, wear, and damage.

In most factories:

  • A worn-out die brings the entire line to a halt.
  • A cracked mould can lead to inconsistent product dimensions.
  • A delay in reworking a tool can result in days of production loss.

Traditionally, reworking meant removing the die, transporting it off-site, gas welding or TIG welding (with the risk of heat distortion), followed by re-machining, re-polishing, and reassembly. That’s days — if not weeks — of lost time.

✅ The solution? Precision laser welding — on-site, minimal heat, zero distortion.

 

✅ Enter Dolphin Laser’s Die Mould Welding Machine: Where Technology Meets Craft

At Dolphin Laser Machine, we aren’t just building equipment — we’re building tools of transformation. With our Die Mould Laser Welding Machine, we have reimagined what die rework and repair should feel like: fast, accurate, and effortless.

Here’s what makes it a game-changer:

 Key Technical Specifications:

  • Laser Type: Industrial-grade Fiber Laser
  • Laser Power Options: 200W and 400W
  • Wavelength: 1064nm for optimal metal absorption
  • Power Control: 1–200A adjustable for fine-tuned operation
  • Work Table: Spacious 600mm x 600mm platform
  • Electric Supply: Industrial 3-phase connection
  • Cooling: Integrated water-cooling system for thermal stability
  • Interface: Smart UI with multi-language support & presets

But more than just specs, it’s the thoughtful engineering behind every weld that sets Dolphin apart.

 

✅ Intelligence in Every Pulse

Unlike traditional welding, our system leverages wobble welding technology, which allows the laser beam to oscillate while moving forward. The result?

  • Wider weld beads
  • Stronger bonding
  • Reduced porosity
  • Improved mechanical strength

It also supports:
 Custom presets for different materials
 Live parameter adjustment
 Weld logs and history
 Remote diagnostics & calibration (on request)

 

✅Market Trends: Why Now Is the Time for Laser Welding

The global market for laser welding machines is projected to grow at a CAGR of 6.7% between 2023 and 2030. In India, the movement is faster, fueled by:

  • Rapid growth in automotive and EV production
  • Higher demand for precision tooling
  • The “Make in India” and “Atmanirbhar Bharat” movements
  • Focus on cost-effective and sustainable manufacturing

 By switching to laser welding, Indian tool rooms and MSMEs are  seeing up to:
 60% cost reduction on tool maintenance
 4x faster turnaround times
 Elimination of machining-related distortions

 

✅ Applications That Go Beyond Moulds

While it’s known as a Die Mould Laser Welding Machine, its versatility makes it useful across:

Automotive – Tool & Die repair, fixture restoration
Aerospace – High-precision structural joins
Electronics – Repair of injection moulds for enclosures
Plumbing & Fittings – Valve and thread repair
Medical & Pharma – Reworking surgical tools and custom instruments
Heavy Engineering – Hardfacing, rework of forging dies

Anywhere precision, speed, and clean joins matter — this machine delivers.

 

✅ Designed, Developed & Delivered by India’s Laser Powerhouse

Founded in 2016 by Mr. Viral Antala, Dolphin Laser Machine has grown from a bootstrapped dream to India’s No. 1 laser manufacturer, with:
✅ 4000+ machines installed
✅ 30,000+ clients served
✅ 20+ countries exported to
✅ 150+ machines installed for Government projects

Our 50,000 sq. ft. facility in Ahmedabad is a high-tech hub where vision meets manufacturing. We build every machine in-house — from design to electronics to assembly — under one roof. This gives us full control over:

  • Quality
  • Customization
  • Delivery timelines
  • After-sales support

 

✅ What Clients Say

One of our major customers in Pune, an auto component maker, shared:

“Before Dolphin’s laser welder, we used to send damaged dies to Mumbai for rework. That took 5-6 days. Now we do it in under 6 hours — in-house. We’ve saved crores in tooling replacement costs.”

Another user in the plastics sector said:

“Earlier, TIG welding would overheat our moulds and damage surface textures. With Dolphin's laser, we weld directly on texture — no grinding needed after.”

 

✅ After-Sales Support You Can Count On

 We know that for manufacturers, downtime is disaster. That’s  why Dolphin offers:
 Free on-site installation & training
 24x7 helpline with technical experts
 Preventive maintenance contracts
 Pan-India service team
 Online and video support

We’re not just selling machines — we’re building long-term partnerships.

 

✅ Final Thoughts: A Call to Innovators

In today’s age of automation and precision, your tools define your edge. Dolphin’s Die Mould Laser Welding Machine isn’t just an upgrade — it’s an evolution.

If you’re tired of downtime, expensive die replacements, or inconsistent repair quality — it’s time to make the switch.

Because the future of industrial welding isn’t in sparks and smoke.
It’s in clean, cold, computer-controlled laser beams — powered by Dolphin.

 

 Let’s Connect

✅ Schedule a free demo
✅ Discuss your application
✅ Get expert consultation

 www.dolphinlasermachine.com
 Ahmedabad, Gujarat – India | Global Delivery Available

 

#DolphinLaser #LaserWelding #DieMouldRepair #ToolingRevolution #SmartManufacturing #FiberLaser 

 

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